Types of Permanent Magnets

Types of permanent magnets

Magnetic metallic elements

Many materials have unpaired electron spins, and the majority of these materials are paramagnetic. When the spins interact with each other in such a way that the spins align spontaneously, the materials are called ferromagnetic (what is often loosely termed as ''magnetic''). Due to the way their regular crystalline atomic structure causes their spins to interact, some metals are (ferro)magnetic when found in their natural states, as ores. These include iron ore (magnetite or lodestone), cobalt and nickel, as well the rare earth metals gadolinium and dysprosium (when at a very low temperature). Such naturally occurring (ferro)magnets were used in the first experiments with magnetism. Technology has since expanded the availability of magnetic materials to include various manmade products, all based, however, on naturally magnetic elements

Composites

Ceramic or ferrite

Ceramic, or ferrite, magnets are made of a sintered composite of powdered iron oxide and barium/strontium carbonate ceramic. Due to the low cost of the materials and manufacturing methods, inexpensive magnets (or nonmagnetized ferromagnetic cores, for use in electronic component such as radio antennas, for example) of various shapes can be easily mass produced. The resulting magnets are noncorroding, but brittle and must be treated like other ceramics.

Alnico

Alnico magnets are made by casting or sintering a combination of aluminium, nickel and cobalt with iron and small amounts of other elements added to enhance the properties of the magnet. Sintering offers superior mechanical characteristics, whereas casting delivers higher magnetic fields and allows for the design of intricate shapes. Alnico magnets resist corrosion and have physical properties more forgiving than ferrite, but not quite as desirable as a metal.

Ticonal

Ticonal magnets are an alloy of titanium, cobalt, nickel, and aluminum, with iron and small amounts of other elements. It was developed by Philips for loudspeakers.

Injection molded

Injection molded magnets are a composite of various types of resin and magnetic powders, allowing parts of complex shapes to be manufactured by injection molding. The physical and magnetic properties of the product depend on the raw materials, but are generally lower in magnetic strength and resemble plastics in their physical properties.

Flexible

Flexible magnets are similar to injection molded magnets, using a flexible resin or binder such as vinyl, and produced in flat strips, shapes or sheets. These magnets are lower in magnetic strength but can be very flexible, depending on the binder used. Flexible magnets can be used in industrial printers.